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SWISS CHEESE

Swiss cheese originated in the Emme Valley in Switzerland around 15th century. The Swiss cheese is also called as Emmental cheese.  This cheese is a hard variety known by its following characteristics:

  • Shining eyes with smooth waxy texture 
  • Sweet nutty taste with a milk flavour
  • Swiss cheese should have a sliceable texture, regular, round holes, dull to brilliant appearance
  • 45% minimum fat on dry weight basis
  • Mild nut like taste and a minimum of 60 days old before consumption.
  • Position in the world:

    • First                 –          Cheddar cheese
    • Second             –          MozzarellaCheese
    • Third                –          Swiss Cheese

    Method of Manufacture of Swiss Cheese-FLOW DIAGRAM

    Milk

    Filtration/clarification

    Standardization(C/F=0.88)

    Heat treatment 63°C for 30 min.

    Cooling 32°C

    Starter addition

    (Streptococcus thermophilus 1%, Lactobacillus delbrueckii subsp bulgaricus 0.045%;
    Propionibacterium freudenreichii subsp shermanii 0.025%)

    Ripening 32°C for 55 min.

    Renneting 1.5g/100 liters

    Cutting

    Fore working 32°C for 40 min

    Pre-drawing 1/3rd whey

    Cooking 52° with in 30min

    Stirring at 52°C for 40min

    Pressing lightly for 1 ½ hours

    Pressing overnight

    Brining 23% brine for 48hrs

    Cold storage drying 7 days 8-10°C (85% R.H)

    Parafining

    Hot curing 22°C, 85% R.H. 6-8 weeks

    Cold curing (at 10°C)

    Mechanism of eye formation in Swiss cheese

    Propionic acid fermentation is the important type of fermentation taking place in Swiss types of cheese, which is brought about by propionic acid bacteria, chiefly Propionibacterium shermanii. These propionic acid bacteria grow under anaerobic conditions, utilizing calcium lactate as the substrate and produce propionate, acetate, water and carbon dioxide as end products.

    In the presence of high salt concentration, part of carbon dioxide is produced by decarboxylation of amino acids (for example tyrosine and arginine) by enterococci. It has been reported that 50% of lactate is metabolized by propionibacteria and fermentation of lactate is happening at the center than in the periphery. The conducive atmosphere to initiate propionic acid fermentation are ripening temperature between 18-20°C, relative humidity  around 85% and the duration between 6 and 8 weeks, leading to eye formation.

    Different stages involved in carbon dioxide production and eye formation

    CO2 Production & CO2 diffusion
    (starts at beginning of lactic acid fermentation)

    Accumulation of CO2 in cheese body
    (Propionic acid fermentation)

    Over saturation at the centers of the future eye formation
    (Propionic acid fermentation)

    Onset of formation of eyes at these centers
    (Approx 20-30days)

    Increase in the number of eyes

    Flavor

    The flavor components of Swiss cheese are generally divided into two major groups. They are

    1. Volatile: volatile fatty acids (VFA), primary and secondary alcohols, methyl ketones, aldehydes, esters, lactones, alkanes, aromatic and nitrogen containing compounds.
    2. Non-volatile: peptides, peptones, fatty and amino acids, organic and inorganic acids and salts.

    Volatile compounds

    After hot curing
    (in 100g of cheese)

    After 140 days
    (in 100mg of cheese)

    Propionic acid     
    Acetic acid          
    Butyric acid     
    Higher fatty acids

    344 mg
    167 mg
    18 mg
    30 mg

    630 mg
    290 mg
    38 mg
    50 mg

    Defects in Swiss cheese

    S.No

    Defect

    Description

       Probable-cause

    1

    Blind

    No eyes                           

    Over ripening (or) too acid milk

    2

    Small eyes

    Less than 0.4”diameter

    1 Excess gas generation
    2. Disturbed curd

    3

    Shell

    Nut shell appearance on eye surface

    1  Excess fat in milk and curd
    2  Eyes that develop too slowly

    4

    Glass

    Clear-cut parallel cracks if excess, cheese slice does not cut properly   

    1 Too acid and too fat rich milk
    2. Poor whey drainage and curd becomes brittle

    5

    Frog mouth

    rind splits on surface to give appearance on open frog mouth      

    1 Poorly developed weak inelastic rind
    2 Careless handling of cheese in press which becomes too cold

    6

    Blow hole

    Very large eyes more than 5” in diameter

    1 Poor sanitary conditions of milk production
    2 Cows fed on grass and silage                                     

    7

    Uneven/abnormal eye distribution

    Cooled too quickly on one side

    8

    Whey spotted                                            

    1 Whey spotted
    2. Poor whey drainage – becomes water logged on rind surface

    Bacteriological defects

    1) Late fermentation                           :  Clostridium tyrobutiricum
    2) Bitter cheese                                   :  Streptococcus fecalis var liquefaciens
    3) Flavor                                              :  Putrid, unclean, fruity, rancid
    4) Colour                                             :  Brown spots (Propinobacterium rubrum)

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